Our Services
Complete technical solutions for the foundry and steel casting industry — from consultation to after-sales support.
Steel Casting
Service 01 / 10
We manage the full steel casting process — from alloy selection and melting practice through to moulding and pouring — so every casting matches the mechanical and dimensional requirements of your equipment. Our technical team works with foundry partners across India to deliver castings in Manganese Steel, Cr-Mo alloys, carbon steel, and stainless grades.
- Manganese steel (Mn13Cr2 / Mn18Cr2 / Mn22Cr2) castings
- Alloy & carbon steel castings to drawing or sample
- Chemistry control and melt certification
- Single-piece prototypes to full production runs
Foundry Consultancy
Service 02 / 10
With 16+ years in the foundry industry, we advise plant owners and operators on everything from melting practice and sand systems to plant layout and equipment selection — helping new units get commissioned right and existing units run more efficiently.
- New foundry setup & plant layout advisory
- Melting practice and furnace operation review
- Sand system, gating & risering audits
- Capacity expansion planning
Pattern Development
Service 03 / 10
Our pattern development service covers wood, metal, and matchplate patterns designed for repeatable dimensional accuracy, correct shrinkage allowance, and long production life — reducing rework and speeding up your casting cycle.
- Wood, metal & matchplate pattern design
- Shrinkage allowance & machining stock calculation
- Core box design for internal geometry
- Pattern modification & repair
Production Improvement
Service 04 / 10
We study your existing production line — melting, moulding, fettling, and inspection — and identify the specific changes that reduce scrap, shorten cycle time, and improve first-pass yield, backed by our own shop-floor experience.
- Rejection & defect root-cause analysis
- Cycle time and yield improvement studies
- Gating & risering optimization
- Operator training for consistent practice
Quality Inspection
Service 05 / 10
Every casting we advise on or supply is backed by a structured inspection plan — dimensional checks, hardness testing, and non-destructive testing (NDT) where required — with inspection reports you can share with your own quality team.
- Dimensional & visual inspection
- Hardness testing (Brinell / Rockwell)
- NDT: dye penetrant, magnetic particle, UT
- Metallurgical sample analysis
Machining
Service 06 / 10
We coordinate precision machining and finishing so castings arrive ready to bolt onto your equipment — correct bores, faces, and tolerances, with fettling and surface finishing handled as part of the same order.
- CNC turning, milling & boring
- Fettling, grinding & surface finishing
- Tolerance verification against drawing
- Painting & anti-rust coating on request
Technical Support
Service 07 / 10
Our relationship doesn't end at delivery. We provide on-site and remote technical support to diagnose premature wear, fitment issues, or performance concerns — and help your team get the most service life out of every casting.
- On-site troubleshooting visits
- Wear-life & failure analysis
- Operator & maintenance team training
- Ongoing technical helpline support
Alloy & Metallurgical Development
Service 08 / 10
Not every application fits a standard alloy. We help select and fine-tune casting chemistry — balancing hardness, toughness, and abrasion resistance — for feed materials and operating conditions that are unusually hard, abrasive, or high-impact.
- Alloy selection for wear vs. impact conditions
- Chemistry & micro-structure analysis
- Trial casting & field performance review
- Comparative wear-life studies
Heat Treatment Consultancy
Service 09 / 10
Correct heat treatment is what turns a good casting into a long-lasting one. We advise on water-quench and normalizing cycles for manganese steel, and hardening/tempering cycles for alloy and Ni-hard castings, matched to your furnace capability.
- Heat-treatment cycle design
- Furnace loading & practice review
- Hardness & toughness target setting
- Quench system advisory
Foundry Plant Layout & Setup
Service 10 / 10
Planning a new foundry or expanding an existing one? We help plan the plant layout and shortlist the right melting, moulding, and finishing equipment for your target production volume and budget.
- Plant layout & material-flow planning
- Equipment shortlisting & vendor coordination
- Utility & capacity planning
- Commissioning support
From Consultation to Dispatch
A structured eight-step process that keeps every casting on spec, on time, and fully documented.
Consultation & Requirement Study
We understand your equipment, feed material, and performance goals before recommending a solution.
Engineering & Pattern Development
Drawings, alloy selection, and precision pattern development for dimensional accuracy.
Melting & Casting
Controlled melting practice and casting to the specified chemistry and structure.
Heat Treatment
Cycle designed for the correct hardness, toughness, and micro-structure.
Machining & Finishing
CNC machining, fettling, and surface finishing for a ready-to-fit component.
Quality Inspection & Testing
Dimensional, hardness, and NDT inspection with a report you can keep on file.
Packaging & Dispatch
Secure packaging and coordinated logistics to your site anywhere in India.
After-Sales Technical Support
On-site troubleshooting and wear-life feedback to improve the next batch.
Frequently Asked Questions
Answers to what clients most often ask before starting a project with us.
Ready to Discuss Your Casting Requirement?
Talk to our technical team about your crusher wear parts, custom casting, or foundry consultancy needs — no obligation, straight technical advice.